Tag Archives: reamers



Along with all the other operations we do to them, cartridge cases also need maintenance. A good question is “when”? That’s next… KEEP READING

old case

Glen Zediker

I tend to write much of what I do for those who reload for production. Those are folks expecting good utility in exchange for the expense and effort: a reliably-performing round of ammunition, over and over again. They’re loading and reloading because they like to shoot. It’s a big bonus to most, and I include myself in this group most of the time, if that good performance comes with a minimum of effort. Clean, size, prime, fill, seat, shoot. Five steps to get to the one thing that matters most: shoot! I am also in another group some of the time, not as often now as I once was, and those folks may add a few more steps before getting to the “shoot” part (case prep mostly).

It would be wonderful if that simple cycle endured without end. But it won’t.

Overall case condition after X-many firings varies A LOT because of a lot of factors, variables. What matters is getting a handle on it. I look over each case each time I load it, but I don’t break out the measuring tools. That’s not neglect. There is never (ever) any excuse for neglect. That’s not what this is about. It’s about working out a responsible, reasonable, and realistic schedule for when to take a close look at the progress in condition that new batch of cartridges cases has followed after some time.

In my experience, which is what’s in my notes, I say that’s 4 firings.

I went through the per-use checks enough times to know the schedule one brand and lot of brass, used with the same loads in the same barrel, follows with respect to changes. And by that I mean when changes require attention. I’m also starting with prepped cases, including trimming, before their first firing.

Let me make clear that I’m not suggesting that 4 firings is maximum case life! What I am suggesting is that this is the point where it’s likely to see measurable influences from use and reuse, and, as such, that it can be measured. That’s what we’re after now: take a check to see what’s happening, and that also is a big help toward getting clues about where and when these changes might get noticeably influential.

So, to be clear: the case has been fired four times, reused three times. Next loading, if there will be one, will be for the fifth use.

chamber reamer
We, or more correctly, our cases, are at the mercy of this thing: a chamber reamer. It sets the amount of space the case can expand into.

Continuing to use and reuse cases, we’re not really using the same cases each time. The cases change, and much of the change comes from material flow, which is brass.

Here’s how it goes, which is to say here’s how it flows: Case neck walls get thicker. The case head area body walls get thinner, over a short span of the body. Primer pockets get shallower and larger diameter. Overall, the alloy hardens over the whole case.

As gone on about a few times in this spot, there’s going to be more change in cases run through a semi-auto than those used in a bolt-action. That’s because of the necessarily additional (comparatively speaking) sizing and also the additional stress resulting from the firing cycle. There’s more flow because the cases are free to expand more.

drop bullet
A simple, and important, test to check if case necks walls have thickened excessively is to take a fired case and drop a bullet in it. If it won’t drop without resistance, stop! That’s way too much.

The Neck
All case necks expand to whatever the chamber allows. There’s no relationship between that and sized dimension because, clearly, there has to be a small enough neck inside diameter to retain the bullet. It is, though, one of the reasons case necks tend to give up quickest (plus it’s the thinnest-walled area on a case).

The case neck is my primary concern, and the first thing I check. If the walls get too thick it’s possible to cut the space too close between the case neck and the case neck area in the rifle chamber. There might be interference upon bullet release, and that creates excessive pressure, or sure can. All that depends on what the chamber allows for expansion room.

The most simple check is to see if a bullet will freely drop into a fired case neck. If it won’t, stop! Do not reuse that case as-is. A case that won’t pass this no-tool test has excessively thickened.

Somewhere in your notes should be a figure indicating loaded outside case neck diameter, on new brass. This dimension is exclusive of the sized neck diameter, because when the bullet is seated the neck is going to expand to accommodate the bullet. Another check of loaded outside neck diameter will show if there’s been thickening. If an inside neck sizing appliance is used (a sizing button), then that will tell you also, comparing it to what you also recorded for the new case after sizing it. (And it’s a good reason to always run new brass through your sizing die, even if it’s “ready to go” out of the box.)

I hope it’s clear enough why it’s important to “write everything down.” References, standards are big helps.

Direct checks of the neck walls themselves using a suitable tool will show thickening. However! Case necks don’t necessarily thicken the same over the entire height of the case neck cylinder. Remember, the brass is flowing so moves in a direction, and that part of the case has a wave going forward, toward the muzzle. There can and likely will be a tapering from thicker to thinner. Measure at more than one point.

Safety is one thing, and the most important thing, and then the other thing is accuracy. Case neck “tension” needs to be consistent from loading to loading to get reliable accuracy.

Fixing it? An inside case neck reamer is the easiest and most direct means. However! Make double-dang sure you know the numbers and therefore how and at what point to use it! Many are intended for use on fired (not yet resized) necks. Others are a specific dimension that you may or may not be able to specify. Thinning the case neck walls using an outside case neck turner is another direct remedy. A little tedious.

forster reamer
The best way I know to remove material to refurbish overly-thickened case neck walls is an inside case neck reamer. This is a Forster, designed to work with their case trimming base. Trick is knowing the case condition it was designed to be used with. This one is dimensioned for use on fired, unsized case necks (it’s 0.003 under bullet diameter). Run it on a sized neck and way too much brass comes off. Various sizes are available.

Reamer or turner, though, this job hasn’t finished until the refurbished case has been run through your usual sizing die, and checked again for diameter.

Well, so much for this here and now. Out of room! More next time…


Glen’s books, Handloading For Competition and Top-Grade Ammo, are available at Midsouth HERE. For more information about other books by Glen, visit ZedikerPublishing.com

Glen’s newest book, America’s Gun: The Practical AR15. Check it out HERE


Reloaders Corner: AR15 Chamber Options


It’s vital to understand “which” chamber is in your AR15. What you don’t know can create big problems. Here’s why.

Glen Zediker

I’ve talked over or at least touched upon this topic, here and there, in other articles. And this week I got four phone calls asking for advice on “which” AR15 chamber I’d recommend. I guess that sort of spurred creation of this article. My primary goal (always) is to answer questions, and ideally before they are asked. So…

NATO mark
A TRUE NATO load always has this mark on its base: the cross-in-a-circle stamp. Some commercial ammo that appears to be mil-spec may or may not be, but err on the safe side.

There are a few options today, and, no, it never was “simple.” There have always been two distinct chambers cut for .223 Remington and 5.56x45mm NATO. And that’s the difference right there! See, .223 Rem. is a commercial round, 5.56 is a mil-spec round. Yes. They are “the same,” but they’re not. The difference is in how these two are loaded with respect to pressures. NATO is a whopping lot hotter. To the tune of +15,000 PSI.

The differences in the chambers are, pretty much, that a NATO has a significantly longer throat or leade or freebore, whichever term is preferred. This is the area in a chamber that extends beyond the case neck cut.

Chamber-All gage
I use a Hornady LNL OAL gage to find out exactly the length of the chamber throat. Get one at Midsouth. This read shows “NATO” by the way. Sierra 80gr MatchKing at 2.550 inches to touch the lands. Wylde should read 2.475. SAAMI-minimum will (usually) be 2.395.

This area in a chamber accepts the initial gas expansion, so, in one way, it can be looked at like an expansion chamber. More room for expanding gases effectively reduces stress on the case. When this area is lengthened, there’s more room, less pressure build. When this area is shortened, there’s less room, more pressure build.

As said, .223 Rem. is short, NATO is long. Take a NATO-spec round and fire it in a .223 Rem. chamber and there’s too much pressure. The .223 Rem. will “fit” just fine; there’s no influential differences otherwise in chambering specifications between .223 Rem. and 5.56.

You’ve probably heard all that before. It’s very important to know. “Which” chamber affects making loaded ammo choices, and also in interpreting reloading data.

NATO pressure
Here’s “real” NATO fired in a commercial .223 Rem. chamber. Ouch. The imprints and general beating the case head shows are the result of the additional pressure in the NATO loading, and the .223 Rem. chamber’s inability to excuse that much extra pressure.

Short history as to the reasons these two chambers exist: .223 Rem. in civilian, commercial application was a varminting-type round, along the lines of .222 Rem. When SAAMI (Sporting Ammunition and Arms Manufacurers Institute) laid down the specifications for that round it did so based around the prevalent short .224 bullets of the day, which were often 52-grain flatbase designs. For best accuracy with the little bullets, the throat was kept short, decreasing the distance the bullet had to travel to engage the lands or rifling. Some, most, me included, call this chamber a “SAMMI-minimum.” The mil-spec ammo assembled for M16s used a 55-grain boat-tail loaded to a higher velocity, and the longer throat was specified to handle the extra gas.

What matters is knowing that you don’t have a .223 Rem. chamber. A NATO can handle anything.

Most AR15s I’ve handled in the past good long while have NATO chambers. It’s the only thing that makes any sense for someone, anyone, who wants to fire sto-bot ammo. Not all the mil-type commercial loads (like the “white box” varieties) are true NATO spec, but if the ammo is not marked “.223 Rem.” it might be a tad amount to a lot hotter than a short-throated gun should handle. True NATO ammo has a distinct marking on the case base.

There is now another what’s become “standard” chamber for AR15s, and that’s the Wylde. Named for AR15 accuracy pioneer Bill Wylde, this reamer specs fall between SAAMI-minimum and NATO. Bill started cutting these chambers for NRA High Power Rifle contestants who needed more room in the throat to accept the long 80-grain bullets but not so much room that the shorter 69-grain bullets were having to leap a gorge to engage the lands. A compromise. A Wylde is a good chamber, and a good choice.

Compare .223 chambers
Here’s the best way to see what’s going on with AR15 chambers. These are Sierra 80-grain MatchKing bullets loaded to an overall cartridge length that has the bullet touching the rifling. Left to right: SAMMI-minimum .223 Rem.; Wylde; NATO. Wahoo. Big, big differences. There’s a little more than 0.150 inches between the SAAMI-minimum and the NATO and that space in the throat handles the extra PSI of NATO-spec loadings. It is also, by the way, how to know (or one way to know) the actual “length” of a chamber throat.

Here’s how it breaks down, according to me:
SAAMI-minimum or commercial .223 Rem. chamber is good for those who are wanting the best accuracy from light bullets. Can’t run mil-surplus ammo or NATO-spec commercial though.

NATO is for anyone who wants to shoot anything and everything out there safely.

NATO stamp
There’s a few ways I’ve seen “NATO” marked on barrels, and I’ve seen a good number of barrels that aren’t marked at all. That’s terribly irresponsible. Look for “5.56” since that seems to have become the more common way to denote “NATO.”

Wylde is more or less an “Improved NATO,” and my experience has been that it will safely handle true NATO loads, even if that’s not its intended design. I base that on spent case condition. It will shoot a little better than a NATO with lighter, shorter bullets. The Wylde is available more and more commonly now from different manufacturers and in “drop-in” accessory barrels.

winchester .223 ammo
If you have a “.223 Rem.” stamp on your barrel don’t feed it any ammo that is not clearly likewise marked “.223 Rem.” Should say the same on the case headstamp. If it doesn’t read “.223 Rem.” do not fire it in a barrel stamped “.223 Rem.” This ammo is safe for any AR15. If you don’t see a stamp on your barrel, find out…or just fire .223 Rem.

The preceding was adapted from Glen’s newest book, Top-Grade Ammo, available here at Midsouth. For more information on this book, and others, plus articles and information for download, visit ZedikerPublishing.com